5G Technology World

  • 5G Technology and Engineering
  • FAQs
  • Apps
  • Devices
  • IoT
  • RF
  • Radar
  • Wireless Design
  • Learn
    • 5G Videos
    • Ebooks
    • EE Training Days
    • FAQs
    • Learning Center
    • Tech Toolboxes
    • Webinars/Digital Events
  • Handbooks
    • 2024
    • 2023
    • 2022
    • 2021
  • Resources
    • Design Guide Library
    • EE World Digital Issues
    • Engineering Diversity & Inclusion
    • Engineering Training Days
    • LEAP Awards
  • Advertise
  • Subscribe

Intelligent Dieless Crimper Sets New Benchmark for Ease of Use and Data Recording

By dmiyares | November 20, 2018

ABB is bringing electrical installation tools into the modern age with the ground-breaking new Smart®Tool+, a die-less crimper that can scan lug characteristics, automatically configure itself to deliver a solid crimp, check for quality in a finished crimp and then load detailed data to the cloud for storage and retrieval.

The tool can be used reliably with standard Color-Keyed® lugs sized 3/0 AWG to 750 kcmil for copper and 1/0 AWG to 600 kcmil for aluminum but utilizes its full capabilities when combined with ABB’s equally groundbreaking new RFID enabled Color-Keyed® lugs. The end result is time saved on the job, along with a full array of data collection on critical electrical connections: data that are increasingly specified on QAQC jobs that require high levels of quality control, including hospitals, data centers and military installations.

The Smart®Tool+ includes innovative features from front to back, including:

Superior die-less crimping. Smart®Tool+ produces an indent-style crimp that is precisely calibrated to the lug and wire through pressure sensing and preset indentation levels, resulting in solidly bonded connections with configurations that are more predictable than those produced by most die-less crimpers. A range of lug sizes can be entered manually for standard Color-Keyed® lugs or entered automatically by scanning RFID enabled Color-Keyed® lugs.

Automatic quality check. The Smart®Tool’s sensors check for the correct compression of a properly fitted crimp. A green light illuminates to inform the user that a proper crimp has been formed, and the crimp quality, along with the connection’s associated information, are logged to the tool’s data storage. If the crimp compression is not correct, the tool signals failure with a red light and reports the failed crimp to the database.

Data collection and analysis. When used with RFID lugs, the Smart®Tool+ registers a wealth of information on each crimp, including the lug size, its serial number, the crimp pressure and indentation level, and success or failure. Additional information, such as final connection torque and a photo of the connection, can be entered manually. Set-up strategies can be used to register the location of groups of crimps so that each crimp in each enclosure on a floor, for example, can be accurately and automatically reported along with its location: a system that is faster, more complete and more efficient than recording data by hand.

Bluetooth connectivity. Smart®Tool+ data can be downloaded to any computing device by Bluetooth, then uploaded to a secure cloud for permanent storage and retrieval.

Analysis and reporting. Using software available in the Smart®Tool+ package, data can be analyzed and seamlessly reported to job supervisors, quality control engineers or any other entity that requires full reporting on crucial electrical connections.

Connections made with the Smart®Tool+ are UL Listed to UL 486 A/B. A UL-compliant connection can be achieved with a single crimp on long- and short-barrel lugs and splices, unlike older systems that may require multiple crimps to achieve the same result.

ABB Installation Products Inc., formerly Thomas & Betts, has long been known for its high-quality Color-Keyed® compression lugs, a system that uses color and information stamps to clearly identify lug sizes so workers can easily match them with proper dies and wire sizes in the field. The Smart®Tool+, with its associated ABB RFID-equipped lugs, is the next step toward improving safety and data reporting on compression lug connections in the modern information age.

“We are truly proud of the advances we are able to bring to market with the new Smart®Tool+ technology,” said Brian Burke, ABB director of global product management for connectivity and grounding. “We think it will result in a great deal of improved speed and efficiency in the field, since the tool is faster to use than most competing die-less crimpers and certainly simpler and faster than using a system with dies. In addition, workers will no longer have to labor over data entry. And it will greatly improve the quality of data reporting on electrical connections that are crucial to any building’s safety and integrity. All in all, we think it sets a new high standard for compression connection tools.”


Filed Under: RF

 

Next Article

← Previous Article
Next Article →

Related Articles Read More >

VNA port extender
75 Ω RF switch instrument connects 12 ports to a 2-port VNA
Open RAN test service adds colocation capabilities
Switch operates DC to 20 GHz with 128 configurable connection states for asymmetric SerDes testing
Butler Matrix
Butler Matrix drives Wi-Fi and other phased-array antennas

Featured Contributions

  • Overcome Open RAN test and certification challenges
  • Wireless engineers need AI to build networks
  • Why AI chips need PCIe 7.0 IP interconnects
  • circuit board timing How timing and synchronization improve 5G spectrum efficiency
  • Wi-Fi 7 and 5G for FWA need testing
More Featured Contributions

EE TECH TOOLBOX

“ee
Tech Toolbox: 5G Technology
This Tech Toolbox covers the basics of 5G technology plus a story about how engineers designed and built a prototype DSL router mostly from old cellphone parts. Download this first 5G/wired/wireless communications Tech Toolbox to learn more!

EE LEARNING CENTER

EE Learning Center
“5g
EXPAND YOUR KNOWLEDGE AND STAY CONNECTED
Get the latest info on technologies, tools and strategies for EE professionals.

Engineering Training Days

engineering
“bills
5G Technology World
  • Enews Signup
  • EE World Online
  • DesignFast
  • EDABoard Forums
  • Electro-Tech-Online Forums
  • Microcontroller Tips
  • Analogic Tips
  • Connector Tips
  • Engineer’s Garage
  • EV Engineering
  • Power Electronic Tips
  • Sensor Tips
  • Test and Measurement Tips
  • About Us
  • Contact Us
  • Advertise

Copyright © 2025 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy

Search 5G Technology World